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Combustion Technology

Combustion &
Heat Transfer Solutions.

From rotary kiln burners to hot air generators to advanced burner management systems, we engineer, manufacture, and commission firing solutions for every pyro-processing need.

Swirl Flame Kiln Burners

The kiln burner trusted by 120+ installations.

Designed for maximum flame control, fuel flexibility, and operational reliability. Our proprietary nozzle design ensures precise air‑fuel mixing and stable flame formation with primary air as low as 6‑7%.

High flame momentum with concentric, stable flame formation
Very low primary air requirement (6‑7%)
Online flame control during operation
Low NOx emissions
Multi‑fuel capability (solid, liquid, gas)
Rugged components for abrasive fuels

Technical Specifications

Firing Range2 MKCal/hr to 150 MKCal/hr
FuelsPulverised coal, pet coke, lignite, agro waste, alternative fuels, low BTU gases, LNG, natural gas, fuel oil, liquid waste
Turndown RatioHigh turndown capabilities
ApplicationsCement, Paper, Iron Ore Pelletisation, Refractory, Mineral Processing

Direct Fired Hot Air Generators

150+ hot air generators. Engineered for your process.

Available in single or double shell, horizontal or vertical configurations. Each unit is supplied as a complete package including burner system, furnace, dilution air plenum, instrumentation, and BMS.

Horizontal, vertical down‑fired, or vertical up‑fired
Single shell or double shell variants
Burner efficiency up to 99.9%
Low maintenance, fail‑safe operation via BMS

Technical Specifications

Firing Range0.25 MKCal/hr to 70 MKCal/hr
Outlet Pressure-100 mm WG to 7 kg/cm² (g)
Turndown (Gas)1:10
Turndown (Oil)1:8
Turndown (Solid)1:4

Instant Heat Hot Air Generators

Heat on demand. Zero refractory delays.

Refractory‑less design using incremental dilution air introduction to maintain uniform temperature distribution without chilling the flame. No refractory heat‑up time means direct fuel savings.

Instant heat availability (near‑zero startup time)
No refractory heating at startup
Combustion chamber in high‑grade heat‑resistant steel
Lightweight and easy to handle
Eliminates premature refractory failure

Technical Specifications

Firing Range1 MKCal/hr to 40 MKCal/hr
Outlet TempUp to 550°C (standard), customisable to 750°C
FuelsLight fuel oil, heavy fuel oil, LPG/Propane, natural gas, lean gases

Industrial Burners

High‑performance burners for process heaters, furnaces, and boilers.

Comprehensive range of register and process burners. Custom‑built for maximum combustion effectiveness through intensely mixed air‑fuel delivery.

Register Burners: Rugged construction with pre‑formed refractory tiles
Process Burners: Proprietary atomiser/gas spud design
Complete combustion with negligible CO at 1.5‑2.0% excess air
PLC‑based burner management systems inclusion

Technical Specifications

Register Burner Range1 MKCal/hr to 50 MKCal/hr
Process Burner Range0.5 MKCal/hr to 15 MKCal/hr
MountingHorizontal, vertical, or inclined

Calciner Burners

Optimised for calcination in cement, minerals and refractory.

Designed for high‑temperature, high‑momentum flame to provide uniform heat for calcination processes. Supports multi‑fuel operation and low NOx.

High flame momentum
Low NOx emissions
Multi‑fuel capability
Robust design for abrasive environments

Technical Specifications

Firing Range2 MKCal/hr to 120 MKCal/hr
FuelsCoal, pet coke, lignite, alternative fuels

Gas Igniters

Reliable ignition for gaseous and liquid fuels.

High‑temperature spark electrodes provide quick, dependable ignition across a range of fuels, including natural gas, LPG, and lean gases.

Stationary plug‑in design
Robust construction for industrial environments
Low maintenance

Technical Specifications

Voltage5‑10 kV
Current≤ 5 mA
Operating Temp-20 °C to 80 °C

Burner Management Systems (BMS)

Advanced control & safety for all burner types.

PLC/DCS based system integrating flame monitoring, safety interlocks, diagnostics and remote control for multi‑fuel burners.

Real‑time flame monitoring (UV/IR sensors)
Automatic shut‑down on fault
Remote diagnostics via SCADA
Modular architecture for expansion

Technical Specifications

Control PlatformPLC with Ethernet/IP
ChannelsUp to 8 burners per unit
Safety StandardsIEC 61508 SIL 2